Sonic Architect Marconi: Behind the scene

Marconi is handmade using Pine and Teak wood. The process is as:

  1. Cutting the components on to approximate dimension using a paper template glued to wood. Cutting done using a bandsaw or jigsaw.
  2. Sanding the components to the proper dimension using the template lines as guides.
    Sanding the Grill
  3. Gluing the four enclosure panels together using 90 degree clamps. Fevicol is used.
    Clamps
  4. Centerpunching the holes on the grill using a 1mm centerpunch and mallet.
    Centre Punching the Grill
  5. Drilling the holes on a drill press using a 6mm drill bit.
    Drilling the Grill
  6. Countersinking the drilled holes using a 10mm 90 degree bit.
    Countersinking the Grill
  7. Drilling holes in the enclosures sides using a 3mm drill for putting dowels.
    Drilling Dowel holes
  8. Gluing the 3mm dowels using Fevicol.
    Gluing Dowels
  9. Making volume knob by using 30mm circular cutter. Gluing a 2mm thick teak wood panel on the knob to cover the drilled hole from one side.
    Knobs
  10. Drilling two 15mm holes on the back panel and then using jigsaw cutting out a capsule shape. Sanding the edges for a smooth transition.
  11. Chamfering the capsule shaped cutout using a 45 degree chamfer bit on router. Sanding the chamfered edges.
  12. Sanding the dowels to make it flush with the rest of the wood.
    Enclosure with Dowel
  13. Lasercutting the back plate to make space for a switch, charging and charge status.
  14. Staining grill, battery plate, knobs and handle using oil stainer.
  15. Soldering the switch, charging board connections and mounting them on the back plate.
    Back Plate
  16. Mounting the back plate on back panel.
    Back Panel with Plate
  17. Hot gluing the speaker to the speaker mounting plate. And soldering wires.
  18. Gluing the speaker mounting plate on the enclosure.
    Speakers mounted on the Enclosure
  19. Soldering the connections on FM receiver. Mounting the receive on the front panel.
  20. Fitting the knobs
  21. Gluing the Grill and front panel on the front edges of the enclosure.
  22. Mounting the battery on the enclosure and testing the electronics and the acoustics.
  23. Gluing the back panel and battery panel edge to edge.
  24. Gluing screw plates on the enclosure sides.
  25. Drilling holes in the back panels and countersinking them
  26. Screwing the back panels using powder coated dry wall screw.
  27. Mounting the handle using 5mm dowel.
  28. Sanding the entire speaker with 320 grit sandpaper.
  29. Finishing using linseed oil.

Marconi is ready to bring back the childhood memories of radio.

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